Sunday, 10 March 2013

The Manufacture and Recycle of Packaging-Video Reflection 1/3


Recycling is a process that takes sophisticated engineering and systems innovation. It was truly fascinating watching how efficiently and accurately machines sort consumer packaging for recycling.
 It is also impressive to see that bottles and cartons no longer have to be hand sorted because of the use of infra red technology, sink float tests, and precise blasts of compressed air. This in turn, eliminates the human error in the sorting and recycling process.


The manufacturing processes shown in the ‘How It’s Made: Packaging’ series are also very impressive to see for the first time. It’s amazing to think that we watch manufacturing process in slow motion; the machinery works at super-efficient high speeds e.g. 10,600 plastic water bottles per hour.
It also very comforting to see that the manufacturers of packaging complete various safety tests/procedures to ensure the contents of the packaging remains safe for consumption e.g.  Spraying water based varnish on inside of aluminium cans to prevent metal taste.


Although the two sets of video clip were very insightful and interesting, there were however some points that I found concerning.

For example, in the Discovery channel video clip, recycling and trash are picked up by garbage men in garbage trucks, then transported to the Davis Street Transfer Centre, then tipper trucks pile and feed unsorted recycling materials into the mile long machine, and then the unusable (trash) is again transported, 31 miles to become landfill.

Surely there must be a way to decrease the number of times that unusable trash is transported, sorted and piled e.g. garbage trucks dump directly into the mile long machine eliminating the use of bull dozers OR combining the household garbage pickup with the post recycling garbage pick up to prevent several 31 mile trips to the landfill area.


There is also the issue that many developing countries may not have the economy to afford the large scale, expensive recycling factories.  I believe that in these countries re-use of materials is of higher importance than recycling and its processes

The three take home messages for me, (apart from how impressed I was with the manufacturing and engineering aspects of the videos) were:

  “Properly separated is half recycled”... “Plastics can be recycled most efficiently if they are separated homogeneously”.

2.       Never doubt the potential of a product at the end of its consumer life. The videos showed how much potential there is in recycling packaging into new raw materials, using off cuts and scraps for fillers, and using fumes from buried waste to extract methane gas powering thousands of homes. ALWAYS RECYCLE (or reuse)

3.       Designers have an abundance of materials to choose from when designing packaging, from paper to card, PET to Polypropylene; however packaging designers must be fully aware of the impacts that these materials have on the environment, and the processes that must be undertake to give the packaging new life. It is the designers responsibility to properly research how their chosen material and design will be retrieved and recycled.


Peter Calaitzopoulos

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